I think I have actually managed to overpitch on my duss alt and kolsch beers. The last 3 versions of these beers have had an off flavor and we figured it out tonight. Acetaldehyde. I have been getting a fresh cut pumpkin flavor in those beers. They have all been using german ale yeast. I think it may be more susceptible to it. I thought maybe it was the saaz hops, but I think we nailed it down. The first versions were made with a starter without a stir plate, so I think I was closer to the optimal pitching rate.
I have been making HUGE starters for these beers for 10 gallon batches. I've been using yeastcalc.com which is great, BUT up until recently with Kai doing some independent research and testing, I had been using the lower curve. Well, in more delicate beers and using the german yeast that is non flocculent, I think I have been getting about 1.5 times - 2 times as much yeast as I thought I needed.
So, for my next batch of alt I am going to use kais curve to estimate my yeast growth on the stirplate which should mean a smaller starter.
Jamil's calc - 10.5 gal, 1.054 wort, 3.5L starter with 1 smack pack - 397M cells- OPTIMAL
Kai's calc - 10.5 gal, 1.054 wort, 3.5L starter with 1 smack pack - 590M cells- Overpitching
I've heard Jamil comment that he LOVES what Kai is doing and admits that his info may not be totally correct.
Kai's calc - 10.5 gal, 1.054 wort, 2.15L starter with 1 smack pack- 397M cells- OPTIMAL
I wish I would be able to verify this with cell counts. I'm guessing that my next alt will prove it though.
This is just the most recent and best theory we have at the moment, because everything else in my process seems to be accounted for as good operating procedure. I could be wrong, but I hope that's all it is.
Cheers.